48 Clamps

I got the gunnels attached this weekend. They look awesome (if I do say so myself). They are held in place with epoxy thickened with #404 microfibers (I use West System epoxies if you are curious). The epoxy is thickened to the consistency of creamy peanut butter and then spread onto the mating surfaces and the inwales are clamped in (did I mention it took 48 clamps per side). I did the one side on the 4th and the other side on the 5th. I waited 24 hours between because I only have enough clamps for one at a time and because the epoxy takes about 24 hours to be set enough to remove the clamps without worrying about the inwale pulling away from the hull.

48 Clamps!

Another view of the mother of all clamping jobs.

Closeup

This is a view of the inside with the second inwale in clamps showing the congruency of the inwales.

This view shows the initial cleaning up of the hull to the inwale.

The inwales are installed just about 1/8" below the sheer line as I cut it earlier. Once the epoxy sets and the inwales are set, I can cut the hull level with the inwales and ensure a clean joint line. I will do this with a spoke shave and a sanding block.

I'm off to California on the 7th and will be able to do the outwales and decks when I return next week.